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Mailer Boxes
Decorative & protective sleeve No assembly required For branding of generic packaging Also used to bundle multiple items
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Printing Cost:$287.50

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Overview
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Custom Sizes Quantities starting at 1 Full-color printing Easy-to-use 3D design tool Sustainably sourced. Recyclable
 
Take your mailers to the next level with

Custom Inserts

Our dedicated US-based packaging team will work with you throughout the process to design and order the perfect inserts for your mailers. EMAIL A PACKAGING SPECIALIST
 

How to Order

1
Customize it.
Select the perfect style, dimensions, and material at the top of this page.
2
Design it.
Use our intuitive online design tool to easily design your makeup boxes. You can also send us a completed design.
3
Get it.
That's it! We'll produce and ship your custom boxes to your door. You now get to place your product inside for a striking branded look.

Need a Sample?

No problem! We can make you a single custom box with your own design and dimensions.

  To order, set the quantity to “1 Sample” at the top of this page.
 

Create a memorable unboxing experience.

Deliver your customer's e-commerce orders, subscription boxes, literature mailer boxes and promotional kits in high-quality colored mailer boxes. Made of durable corrugated cardboard, every order is protected as it ships to your customer. They'll be excited to reveal your items in their next unboxing video. Our printing services let you design your own mailers—customize every detail, from choosing a custom size to executing the most intricate design.

Fold and Flap. As Easy as That.

The Roll End Tuck Front box is designed for easy and quick assembly with great protection. It comes scored to indicate which lines are for folding.

Send a Plethora of Products

Custom mailer boxes are used to deliver both purchases and promotional items:
    • E-commerce orders
    • Subscription boxes
    • Promotional kits
  • School boxes
Subscription boxes treat customers to a curated experience of your product. Some of the companies that commonly order these are:
  • Beauty & makeup
  • Wine & food samples
  • Clothing & retail

Shipped to You Right on Time

Custom mailer boxes take only 10 - 15 business days to produce before they are shipped. Samples are shipped within 3 - 5 business days.

Size. Style. Material. It's all here, and more.

Custom Mailer Box Sizes

We produce your custom mailers in the exact size you need within the following ranges:

    • Length: 3" – 25".
    • Width: 2" – 25".
    • Depth: 1" – 15".

The sizes we show correspond to the interior dimensions. Depending on your box's application, you may want to add some clearance to each side to make sure your products fit perfectly.

Sustainable & Durable

Our custom mailer boxes are made of sustainable, recyclable, and sturdy corrugated cardboard. No extra packaging needed to send your corrugated mailers.

Material Options

To start customizing your printed corrugated box, choose from the following options:
Standard White Corrugated Cardboard
  • Popular, economical option
  • Made of sturdy, sustainable material
  • Uncoated finish
Premium White Corrugated Cardboard
  • Smooth surface with a luxury feel
  • Clay-coated for a whiter brighter finish
  • Best for luxury brands, gift boxes and promotional kits
    *Select “Premium With Glossy Ink” for a high-gloss UV finish on printed areas*
Kraft (Brown) Corrugated Cardboard
  • Rustic brown kraft cardboard with a raw, natural look
  • Ideal for brands promoting natural products & ingredients

Material thickness

We automatically select a material thickness that works best for your box dimensions. If you require a specific thickness, please contact us.
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How to Assemble Your Mailer Box

Custom Mailer Box FAQ

When will I receive my boxes?
If you’re wondering how to make a mailer box, our online design tool is simple to use and lets you create a custom box design.
If you’d like to receive a dieline template based on your box specs, place your order first, and we will create one for you.


Select kraft corrugated cardboard if you want a rustic, natural-looking brown color to complement your design. This material works best with darker color palettes.
White corrugated cardboard can be used for a variety of designs. Both dark and light colors print well on white material. If you are in doubt, this material is your best bet.



We can arrange for a kraft-like texture to appear on the premium or standard white cardboard. You can contact our customer service for more information. Otherwise, white ink will appear brown if you select kraft as your corrugated cardboard color.


Yes, you can print colors and designs on the inside and outside areas of the mailer box. Full-color printing is also available on only one side of the box, if you prefer.


Depending on the specifications of your project, we can offer different solutions to achieve white Ink on kraft appearance. You can contact our customer service for more information.


With the box open toward you, here's how to get the correct measurements for the inside of the box:
    • The length is measured from the left to right side of the box.
    • The width is measured from the front to the back of the box.
    • The depth is measured from the top to the bottom of the box.
Read more about box sizes.